Design, Manufacturing and Testing

As a manufacturer on the leading edge of the design and development of technology solutions for more than 28 years, AVI has an established reputation for innovation and continuous improvement.
Building for harsh environments requires harsh design, manufacturing and testing standards. AVI employs these standards with innovative manufacturing and assembly techniques to ensure the performance and reliability of all custom, Military Off-The Shelf (MOTS) and Commercial Off-The Shelf (COTS) products.
AVIs manufacturing campus in Booragoon Western Australia houses an end to end facility, from robotic sheet metal turret machines, CNC seals to custom assembly and testing labs.
AVIs metal machining is all conducted in-house by a team of highly qualified and experienced machinists. Using a bank of newly commissioned HAAS vertical and horizontal CNC machining centres supported by Bridgepoint vertical CNC machines and Trimos Measurement Systems AVI has extensive capacity to produce large production runs in short timeframes.
AVIs electrical assembly is undertaken in a separate on campus facility which includes industrial clean rooms and specialist assembly and testing facilities.


AVI boasts a large and experienced, multidisciplinary engineering design team including Software, Electronic, Aviation, Mechanical Engineers in addition to communication specialists and gifted electronic technicians. This team work in partnership with the Defence and Mining specialist support teams to drive informed product design and provide outstanding customer support.

24/7 Through Life Support

AVI provide world class support that few can match. Our long history of supporting clients in remote, international and critical environments has enabled us to develop robust systems and deep appreciation of our client’s specific needs.
At the core of AVIs customer support capability is AVIMS, the AVI custom designed client support management system which enables all email, phone or web logged service requests to be managed in line with SLAs, incorporating escalation and resolution procedures.
Clients get quick and direct access to a team of specialist support personnel including engineers, maintenance technicians, supply and trainers who know and understand their project, who have the access to relevant documentation and past service activities.
With the support of this team and AVIMS, AVI is able to assist clients in effectively planning routine maintenance and upgrades to most cost effectively manage their projects.


All AVI are products supported by multiple levels of user training which can be delivered in-house, on-site, online (some topics) and at AVI offices throughout the world.
Training requirements can be customised to individual customer product, environment and configuration standards. AVI’s training team works with customers to determine the levels of training required, the ideal training platforms, then produce necessary documentation, course materials and deliver the training as required
AVIs in house training team includes multiple University and Certificate IV TAE instructors in addition to a number of dynamic and experienced demonstrators. Full training documentation can be provided for all levels of training provided.

Quality & Standards

To ensure that AVI consistently achieves the highest safety, environmental, management and quality performance standards, the company has achieved and maintains certification to ISO9001, AS4801 and ISO14001 since 2000. The result of the most recent surveillance audit by SAI Global in 2017 demonstrates that AVI is successfully maintaining target quality standards with nil non-conformances.